Lifting accessories, such as chains, slings, hooks, and shackles, play a critical role in maintaining safety and efficiency in construction, engineering, and lifting operations. These accessories are subject to regular wear and tear due to the intense loads and harsh environments they endure, making it vital for business owners and operators to know when replacements are necessary. Regular inspections, monitoring and LOLER tests are essential, but how do you know when to replace lifting accessories?
In this blog, we’ll cover the key warning signs of damage, industry regulations, and best practices for maintaining and replacing your lifting accessories before they fail.
The Importance of Lifting Accessories
Lifting accessories are designed to bear heavy loads during operations. In industries like construction and engineering, these accessories ensure the safe and efficient handling of all lifting equipment and help with operational efficiency. They provide an extra layer of safety during lifting tasks, especially when loads are at risk of shifting or falling.
Key Types of Lifting Accessories
Common accessories include:
- Chains: Typically used for heavy lifting, chains are strong but can suffer from fatigue and wear over time.
- Slings: These come in various materials (e.g., wire rope, synthetic) and are designed to secure loads during lifting.
- Hooks: Often used to connect lifting devices to loads, hooks must be inspected for wear and deformation.
- Shackles: These are critical for connecting slings to lifting equipment; any damage can compromise safety.
- Eyebolts: Fastened to structures for secure attachment points during lifting operations.
- Plate Clamps: Designed to lift and move steel plates or similar materials safely.
Are Lifting Accessories Covered by LOLER?
The Lifting Operations and Lifting Equipment Regulations (LOLER) require businesses to ensure that all lifting equipment, including lifting accessories, is safe for use. Under LOLER, lifting accessories must undergo regular inspections by a qualified LOLER inspector. These inspections identify wear and tear and ensure compliance with safety regulations to protect your business and staff.
What Equipment Needs LOLER Testing?
LOLER testing applies to a wide range of lifting equipment and accessories, including:
- Cranes
- Hoists
- Lifting beams
- Forklifts
- Lifting chains, slings, and hooks
- Passenger lifts
A qualified LOLER inspector can help identify issues that might go unnoticed during routine checks. Inspections will consist of an examination of equipment against a LOLER checklist and should also include:
- Visual checks for signs of wear or damage
- Testing of load limits and capacities
- Review of maintenance records
How Often Must Lifting Accessories Be Serviced According to LOLER?
Under LOLER, lifting accessories must be thoroughly examined at regular intervals. Generally, this is at least every six months for lifting accessories used in lifting operations. However, specific requirements may vary based on usage, environment, and manufacturer recommendations. Always consult a qualified LOLER inspector for tailored advice on inspection schedules for your equipment.
Bramley Engineering offers expert LOLER inspections to help you stay compliant and safe. Get in touch to find out more or book a LOLER inspection today.
Common Warning Signs for Replacement
Knowing the warning signs that indicate it’s time to replace lifting accessories can prevent accidents and injuries. Here are some key indicators to watch out for:
1. Visible Wear and Tear
- Chains: Look for signs of elongation, wear on links, or rust. If the chain shows any signs of significant wear, it should be replaced immediately.
- Slings: Inspect for fraying, cuts, or other damage. Any visible wear can compromise the integrity of the sling.
- Hooks: Deformation or cracks are serious red flags. Hooks should never be used if they show signs of bending or damage.
- Shackles: Inspect for wear, cracks, or deformation. If any issues are found, replace them immediately.
2. Load Capacity Reduction
Each lifting accessory comes with a specified load capacity. If any signs of wear or damage are detected, the load capacity may be compromised and you should reduce loads accordingly. This is a key sign the accessory will soon require replacement.
3. Frequent Equipment Failures
If you notice frequent failures or malfunctions during lifting operations, it could indicate that your lifting accessories are not up to standard. This is a critical warning sign that replacements are necessary immediately.
4. Age of the Equipment
Even if lifting accessories appear to be in good condition, their age can affect their performance so most manufacturers provide guidelines on the lifespan of lifting accessories. If your equipment is approaching this limit, consider replacing it soon.
Are your lifting accessories wearing out? Browse our shop for durable replacements.
Maintaining Your Lifting Accessories
Proper maintenance can extend the life of your lifting accessories. Here are some tips to keep in mind:
Regular Cleaning
Remove dirt, grease, and debris from lifting accessories after each use. This helps prevent corrosion and wear.
Correct Usage
Always use lifting accessories as per the manufacturer’s guidelines. Overloading or careless usage can lead to premature wear and damage.
Where Should Lifting Accessories Be Stored?
Lifting accessories must be stored properly to maintain their integrity. Make sure to keep these points in mind when storing accessories:
- Clean, Dry Environment: Store accessories in a clean and dry area to prevent corrosion and damage.
- Temperature Control: Avoid extreme temperatures and humidity, which can degrade materials.
- Off the Ground: Use racks or shelves to keep lifting accessories off the ground, reducing the risk of contamination and physical damage.
- Proper Organistion: Clearly label storage areas and keep accessories organised for easy access.
- Avoiding Overcrowding: Ensure plenty of space to prevent items from becoming tangled or damaged.
By following these guidelines, you can extend the lifespan of your lifting accessories.
Documenting Inspections and Replacements
Keeping detailed records of LOLER inspections, maintenance, and replacements is essential for the compliance and safety of your business. Make sure to document the following:
- Dates of inspections and maintenance
- Any identified issues and actions taken
- All repair details
- Replacement dates for worn accessories
Prioritise Safety in Lifting Operations with Bramley Engineering
Lifting accessories are a necessity and support safe operations across various industries. Recognising the warning signs of wear and tear and adhering to LOLER regulations will help you maintain a safe work environment, maintain LOLER compliance and prevent costly accidents.
For expert LOLER inspections and lifting accessory replacements, contact Bramley Engineering today. Our expert team provides thorough assessments, helping you maintain compliance and prolong the life of your equipment. We also provide notifications when your next test is due and we’ll work flexibly around your operational needs. Book your LOLER inspection today to keep your workplace safe and compliant.
Plus, explore our shop for high-quality lifting accessories and equipment tailored to your needs.
